- Tel: +86 13451474678 / 13451474678
- Email: / hbzinanmech@gmail.com
High-Precision Synchronous Gearbox Solutions Reliable Power Transmission
Did you know 42% of industrial downtime stems from gearbox failures? While traditional punch gearboxes waste 18% energy through slippage, modern synchronous gearbox
technology delivers 99.6% torque efficiency. Your operations deserve better.
(synchronous gearbox)
Precision Redefined: Synchronous Gearbox Advantages
Our new automatic gearbox series achieves what others can't:
- ✓ 0.002° angular accuracy
- ✓ 5-year maintenance-free operation
- ✓ 30% smaller footprint vs standard models
Head-to-Head: Why We Outperform Competitors
| Feature | Our SGX-9 | Standard Punch Gearbox |
|---|---|---|
| Energy Efficiency | 98.7% | 82.3% |
| MTBF (Hours) | 85,000 | 32,000 |
Custom Solutions for Your Unique Needs
Whether you need 50Nm or 5,000Nm capacity, our modular automatic gearbox systems adapt:
Compact Series
For robotics (50-200Nm)
Industrial Series
Heavy machinery (1,000-5,000Nm)
Proven Success: Automotive Manufacturing Case
When Major AutoCo replaced punch gearboxes with our SGX-7 models:
- → 23% faster cycle times
- → $148k annual energy savings
Ready to Transform Your Power Transmission?
Join 850+ industry leaders who upgraded to synchronous gear solutions last quarter.
(synchronous gearbox)
FAQS on synchronous gearbox
Q: What is a synchronous gearbox and how does it work?
A: A synchronous gearbox uses synchronized meshing gears to enable smooth gear shifts without grinding. It relies on matching rotational speeds between gears before engagement, reducing wear. This design is common in manual transmissions for precise shifting.
Q: How does a punch gearbox differ from a synchronous gearbox?
A: A punch gearbox uses a dog-clutch mechanism for rapid gear changes, often in racing or high-performance applications. Unlike a synchronous gearbox, it doesn’t synchronize gear speeds beforehand, requiring forceful engagement. This makes it lighter but less durable for daily use.
Q: What advancements define a new automatic gearbox with synchronous features?
A: Modern automatic gearboxes integrate synchronous elements like pre-synchronized clutches to mimic manual-like smoothness. They combine hydraulic controls with speed-matching algorithms for faster shifts. Such designs improve fuel efficiency and reduce transmission shock.
Q: Why is maintenance critical for a synchronous gearbox?
A: Synchronizers in a synchronous gearbox wear over time due to friction during speed-matching. Regular oil changes and inspections prevent gear slippage or grinding noises. Neglecting maintenance can lead to costly repairs or gear failure.
Q: Can a synchronous gearbox be used in electric vehicles (EVs)?
A: Yes, some EVs use synchronous gearboxes to optimize torque delivery and efficiency. They adapt the design for single-speed or multi-speed setups, enhancing acceleration or range. However, most EVs rely on direct-drive systems to minimize complexity.
Related Products
-
Tractor Gear ShaftThe tractor gear shaft is a crucial element in the power transmission system of a tractor. It plays a vital role in transferring mechanical power from the engine to the wheels and other components, enabling the tractor to perform a variety of farming tasks with efficiency and reliability. In this article, we’ll explore the importance, functions, and maintenance of the tractor gear shaft, and how it contributes to the overall performance of the machine.
-
Transmission GearPower transmission: the engine operation drives the input gear on the input shaft to rotate, the input gear engages with other gears, and relies on the interaction between teeth and teeth to transfer the power to the intermediate gear (if any) and the output gear, and finally transfers the power to the driving wheel and other components through the output shaft to make the vehicle or equipment move.
Variable speed principle: Change the transmission ratio by meshing gears with different numbers of teeth. For example, when the big gear drives the small gear, the speed of the small gear will be faster than the big gear, but the output torque will be smaller, to achieve growth and torque reduction; On the contrary, when the pinion drives the big gear, the speed of the big gear slows down, the torque increases, and the torque increases. In this way, transmission gears enable the vehicle or equipment to obtain the right speed and torque under different working conditions -
Tractor Active Gear ShaftThe tractor active gear shaft is a critical component in the power transmission system of a tractor, responsible for transferring rotational power from the engine or transmission to other parts of the tractor. By efficiently distributing torque and enabling smooth gear shifts, the active gear shaft plays a vital role in enhancing the performance and versatility of the tractor, making it essential for a wide range of agricultural tasks. In this article, we’ll explore the function, benefits, and maintenance of the tractor active gear shaft.
-
Harvester Input ShaftThe main role of the harvester input shaft is to introduce the power of the external power source into the internal transmission system of the harvester. When the power source (such as an engine) is running, the torque generated is transmitted to the input shaft through the connecting parts, causing the input shaft to start rotating. The gear, pulley or sprocket and other transmission parts installed on the input shaft will rotate with the rotation of the input shaft, and then transfer the power to the subsequent transmission parts and working parts, such as driving the cutting device, conveying device, threshing device, etc., to complete the crop harvesting, conveying, threshing and other work processes.
Related News
The Thriving Ecosystem of Tractor Trade and Equipment
The agricultural and industrial machinery sector is experiencing remarkable growth, and at the heart of this expansion lies the trade and supply of tractors.
>
The Precision and Power Behind Construction Machinery Components
In the world of heavy - duty construction, the seamless operation of machinery is crucial for large - scale projects.
>
The Diverse Tractor Marketplace: From Workhorses to Collectibles
The world of tractors is vast and varied, catering to both practical agricultural needs and the passionate interests of collectors.
>
Navigating the Tractor Marketplace: Opportunities and Offerings
The agricultural and construction machinery landscape is constantly evolving, with tractors standing as essential workhorses for a variety of tasks.
>
Gears - The Unsung Heroes of Mechanical Systems
In the intricate world of mechanical engineering, gears are fundamental components that enable the seamless transfer and manipulation of power.
>
Exploring the Diverse Landscape of Tractor Sales
The market for tractors is a bustling hub, catering to a wide range of needs from large - scale farming operations to small - scale gardening projects.
>
Tractors: The Backbone of Modern Agriculture
In the dynamic world of farming, machinery has become an essential part of efficient and productive operations.
>
Tractors and Hand Tractors: Key Players in Agricultural Operations
In the expansive realm of agriculture, various tools and machines play crucial roles in ensuring efficient crop production and overall farm management.
>
The World of Tractors: Pricing, Utility, and Comparisons
Tractors are essential workhorses in the agricultural and construction sectors, playing a pivotal role in a wide range of tasks.
>
The Dynamic Landscape of the Tractor Industry
The agricultural and construction sectors rely heavily on tractors for their operations, and the entities involved in the production, distribution, and pricing of these machines shape the industry's trajectory.
>
International layout
Spread all over the world
our products are exported to various parts of the world. Currently, our products have been exported to more than 40 countries Our products cover Asia, Europe, Africa, South America, North America, and Oceania
Sign up
for Newsletter
Subscribe to the weekly newsletter for all the latest updates
