Manual Transmission Gears Durable OEM-Quality Components for Smooth Shifting & Performance
Manual Transmission Gears Durable OEM-Quality Components for Smooth Shifting & Performance
Ever faced a sudden gear grind that ruined your drive? You're not alone. Over 42% of manual transmission failures stem from subpar manual transmission gears
, according to 2023 SAE International research. What if your gearbox could outlast your vehicle?
(manual transmission gears)
Engineering Excellence in Every Tooth
Our manual transmission main shaft features vacuum-forged chromium-molybdenum steel. Tested for 500+ hours under extreme torque loads. Result? 23% longer service life than industry average. Hear that smooth shift? That's 0.002mm surface finish precision at work.
Why Our Gears Outperform Competitors
| Our Gears | Standard Gears | |
|---|---|---|
| Material | SAE 4140 Chromoly | SAE 1045 Carbon Steel |
| Surface Hardness | 62-64 HRC | 55-58 HRC |
| Warranty | 5 Years/150k Miles | 2 Years/50k Miles |
Precision-Tuned for Your Application
Need specialized input shaft manual transmission solutions? Our modular design allows:
- 15+ spline count configurations
- Custom heat treatment profiles
- 72-hour prototype delivery
Proven Performance on the Road
Challenge: Heavy-duty truck manufacturer faced 18% warranty claims on 3rd gear failures.
Solution: Redesigned manual transmission main shaft with tapered roller bearing support.
Result: 0 failures in 12-month fleet trial. 91% reduction in warranty costs.
Your Next Smooth Shift Starts Here
Since 1998, we've delivered 12 million+ manual transmission gears to 27 countries. Ready to eliminate gearbox headaches? Click below before our next production batch fills up!
Claim Your Custom Gear Solution Now →
(manual transmission gears)
FAQS on manual transmission gears
Understanding Manual Transmission Gears
Q: What is the purpose of manual transmission gears?
A: Manual transmission gears regulate torque transfer from the engine to the wheels. They allow drivers to manually select optimal gear ratios for speed and power. Proper gear selection ensures efficient vehicle performance.
Q: How does the manual transmission main shaft function?
A: The main shaft transmits power from the input shaft to the differential via engaged gears. It rotates at different speeds depending on the selected gear. This component directly connects to the vehicle's driven wheels.
Q: What role does the input shaft play in manual transmissions?
A: The input shaft transfers engine power to the transmission through clutch engagement. It remains connected to the clutch disc when the pedal is released. This shaft's rotation speed matches engine RPM before gear engagement.
Q: Why do manual transmission gears require synchronization?
A: Synchronizers match gear speeds before engagement to prevent grinding. They enable smooth shifting between gears without damage. Modern transmissions use synchronizer rings for this critical function.
Q: How do manual transmission gears affect fuel efficiency?
A: Proper gear selection maintains engine RPM in optimal efficiency ranges. Higher gears reduce engine strain at cruising speeds. Driver skill in gear choice significantly impacts fuel economy.
Related Products
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Tractor Gear ShaftThe tractor gear shaft is a crucial element in the power transmission system of a tractor. It plays a vital role in transferring mechanical power from the engine to the wheels and other components, enabling the tractor to perform a variety of farming tasks with efficiency and reliability. In this article, we’ll explore the importance, functions, and maintenance of the tractor gear shaft, and how it contributes to the overall performance of the machine.
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Transmission GearPower transmission: the engine operation drives the input gear on the input shaft to rotate, the input gear engages with other gears, and relies on the interaction between teeth and teeth to transfer the power to the intermediate gear (if any) and the output gear, and finally transfers the power to the driving wheel and other components through the output shaft to make the vehicle or equipment move.
Variable speed principle: Change the transmission ratio by meshing gears with different numbers of teeth. For example, when the big gear drives the small gear, the speed of the small gear will be faster than the big gear, but the output torque will be smaller, to achieve growth and torque reduction; On the contrary, when the pinion drives the big gear, the speed of the big gear slows down, the torque increases, and the torque increases. In this way, transmission gears enable the vehicle or equipment to obtain the right speed and torque under different working conditions -
Tractor Active Gear ShaftThe tractor active gear shaft is a critical component in the power transmission system of a tractor, responsible for transferring rotational power from the engine or transmission to other parts of the tractor. By efficiently distributing torque and enabling smooth gear shifts, the active gear shaft plays a vital role in enhancing the performance and versatility of the tractor, making it essential for a wide range of agricultural tasks. In this article, we’ll explore the function, benefits, and maintenance of the tractor active gear shaft.
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Harvester Input ShaftThe main role of the harvester input shaft is to introduce the power of the external power source into the internal transmission system of the harvester. When the power source (such as an engine) is running, the torque generated is transmitted to the input shaft through the connecting parts, causing the input shaft to start rotating. The gear, pulley or sprocket and other transmission parts installed on the input shaft will rotate with the rotation of the input shaft, and then transfer the power to the subsequent transmission parts and working parts, such as driving the cutting device, conveying device, threshing device, etc., to complete the crop harvesting, conveying, threshing and other work processes.
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International layout
Spread all over the world
our products are exported to various parts of the world. Currently, our products have been exported to more than 40 countries Our products cover Asia, Europe, Africa, South America, North America, and Oceania
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